Application
It is a linked line, specially used for filling, drying/sterilizing, sealing of injectable glass ampoules.
The line consists of three main parts,
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Washing machine
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Depyrogenization tunnel
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Fill & seal monoblock
1. Rotary Ampoule Washer
Rotary Ampoule Washer is specially designed for all kinds of ampoule bottle, vial and oral liquid bottle automatic cleaning. It adopts vertical rotary design and manipulator to clamp and turn over the bottle. The principle of ultrasonic cleaning and **-alternating-gas ejection flushing can meet the requirement of cleaning the bottle one by one.
STANDARD FEATURES
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Machine stops and alarm arises in case of low temperature of WFI and/or recycled **.
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Machine stops and alarm arises in case of low pressure of ** and/or air.
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Current of ultrasonic generator is displayed. Should failure happens machine stops and alarm arises.
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Pressure of ** and air is recorded in-line and is digitally displayed.
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Ultrasonic power and ** temperature is recorded in line.
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** drainage pipe is inclined to prevent residual ** backflow after machine is shut down.
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** tank is designed with zero dead corners.
2. Depyrogenization Tunnel Dryer
Depyrogenization Tunnel Dryer is mainly used for drying and sterilizing with hot air, to eliminate pyrogens inside glassware like ampoule, vails, etc.
STANDARD FEATURES
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PAO inspection function available
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Negative pressure sealing arrangement
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Real-time display and printout of temperature curve (dual sensor)
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Adjustable baffle with scale and manual wheel
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Auto air balance function (up to five modes)
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Ultrasonic washing for mesh conveyor available
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Differential pressure monitor and alarm function available
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Day/Night dual working modes
3. Fill & Seal Monoblock
This machine is mainly used for filling and sealing of ampoules under sterile conditions. Ampoule is conveyed via conveyor belt to the in-feed worm and transferred by indexing wheel into filling station for filling and afterwards to sealing station for sealing by flames. Nitrogen gas purging provisions before filling and/or after-filling is available as options.
STANDARD BENEFITS
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Compact design, very easy to operate and clean
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Continuous linear type, PLC controlled operation, touch panel as HMI
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Glass or ceramic pump as filling unit, no bottle no fill arrangement
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Nitrogen gas purging provisions before filling and/or after-filling is available as options.
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Rapid change-over of size parts
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Auto counting of finished product
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Class 100 laminar flow protective device comes in standard design (stainless steel finish)
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Safety guard mounted on doors. Machine stops in case door is opened.
